Did you know that as well as offering our range of tooling and press production services we also offer onsite 5 Axis Laser Cutting? We have two dedicated cells that are available for prototype or high volume production.
Contact us today for further details, we also have facilities to host customer visits to discuss projects face to face.
Some of the advantages of using Moseley Brothers to co-ordinate your 5 axis laser cutting requirements include:
- Save time and money by sourcing tooling and 5 axis laser cutting with one supplier.
- Utilise our technical knowledge to develop processes that suit tooled and 5 axis laser cut projects.
- Decrease tooling manufacture lead times by utilising 5 axis laser process before trim tools are fully manufactured or developed.
- Produce prototype parts quickly by using our tooling & pressing service combined with 5 axis laser cutting.
- Take advantage of lower capital costs by utilising laser cutting for low to medium volume production.
We can also offer flatbed laser cutting and CNC press braking up to 4 metres long.
To arrange for a quotation please contact sales@moseleybrothers.co.uk for more details on 5 axis laser cutting in general please see below:
Five-axis laser cutting represents a significant advancement in manufacturing technology, enabling intricate cuts and complex geometries that were previously unattainable with traditional manufacturing methods. This innovative approach combines the precision and flexibility of laser cutting with the versatility of five-axis movement, offering unparalleled capabilities in the production of parts and components across various industries.
Historical Context
The evolution of laser cutting technology began in the 1960s, initially utilized for drilling holes in diamond dies. Over the years, the technology has seen substantial advancements, with the development of more powerful lasers and the integration of computer numerical control (CNC) systems, allowing for greater precision and automation. Traditional laser cutting machines typically operated on two or three axes, limiting their ability to produce complex shapes.
Technological Evolution
Five-axis laser cutting emerged from the need to overcome the limitations of these traditional machines. By adding two additional axes of movement, manufacturers could now manipulate the laser cutting head in complex ways, allowing it to approach the material from any direction. This capability made it possible to create intricate cuts and detailed geometries that are difficult or impossible to achieve with three-axis systems.
Components and Functionality
The core of five-axis laser cutting technology lies in its sophisticated control system and advanced laser optics. The five axes typically include the three linear axes (X, Y, and Z) and two rotational axes (A and B or C), which can tilt and rotate the cutting head. This system grants the ability to cut complex shapes with high repeatability by adjusting the angle and position of the laser beam in real-time.
Industrial Applications
Five-axis laser cutting has found applications in various industries, including aerospace, automotive, medical devices, and machinery manufacturing. It is particularly valuable in creating components with complex geometries, tight tolerances, and smooth surface finishes. For example, it can produce intricate parts for jet engines, custom automotive components, and medical implants with precision.
Future Perspectives
The future of five-axis laser cutting looks promising, with ongoing advancements in laser technology, software algorithms, and material science. As lasers become more powerful and efficient, and as software becomes more sophisticated, the potential for creating even more complex and precise cuts increases. Additionally, the integration of artificial intelligence and machine learning could further enhance the capabilities of five-axis laser cutting machines, making them more autonomous and efficient.
In summary, five-axis laser cutting stands as a testament to the ongoing innovation in manufacturing technology, offering a blend of precision, flexibility, and efficiency. Its development reflects the industry’s continuous pursuit of overcoming limitations and pushing the boundaries of what is possible in material processing and fabrication.